智慧型水量計機件盒材料加速壽命試驗與評估

Accelerated Life Test and Evaluation of Intelligent Water Gauge Box Material

謝志徹、陳威縉、賴亭妤、孫益生、楊富強、蘇明鴻
C. C. Hsieh, W. C. Chen, T. Y. Lai, I. S. Sun, F. C. Yang and M. H. Shu

國立高雄科技大學 工業工程與管理系

摘要

台灣水資源長期受到地形狹長、降雨季節不均等問題的影響,嚴重影響了民生、農業和工業用水。隨著工業用水量的增加,未來將面臨更嚴峻的水資源挑戰。為了有效管理有限的水資源,除了減少用水浪費和提高用水效率外,開發優質的水量計產品和選擇合適的材料變得至關重要,水量計流量感測器是衡量和監控水資源的重要工具,政府法規規定其保固期為8年,因此,在選擇感測器材料時,除了考慮成本因素外,還需考慮其在不同環境條件下的材料性能和壽命,本研究以智慧型水量計機件盒材料ABS、PPS、PC、Tritan等高分子塑膠為研究對象,透過將試件完全浸泡於水中,並在應力溫度80℃下進行可靠性加速壽命試驗 ,以了解高分子材料的性質變化。本研究則透過Hallberg-Peck Model分別求出加速因子與活化能進而推估產品正常使用下之平均失效時間。

關鍵字:加速壽命試驗、高分子塑膠材料、Hallberg-Peck Model。

ABSTRACT

Taiwan's water resources have long been affected by the narrow topography and uneven rainfall seasons, which have severely impacted people's livelihoods, agriculture and industrial water use. With the increase in industrial water consumption, Taiwan will face even more severe water resource challenges in the future. In order to effectively manage limited water resources, in addition to reducing water wastage and improving water use efficiency, it is crucial to develop quality water meter products and select suitable materials. Water meter flow sensors are important tools for measuring and monitoring water resources, and the government regulations stipulate that they have a warranty period of 8 years, so when selecting materials for the sensors, apart from considering the cost factor, it is also necessary to consider their material performance and life span under different environmental conditions. Therefore, in addition to cost considerations, it is also necessary to consider the material performance and life under different environmental conditions when selecting sensor materials. In this study, polymer plastics such as ABS, PPS, PC, Tritan, etc., which are the packaging materials for water meter flow sensors, were used as the research targets, and the reliability accelerated life test was carried out by completely immersing the test specimens in water and at the stress temperatures of 60℃ and 80℃ in order to understand the changes in the nature of the polymer materials. In this study, the acceleration factor and activation energy were determined by the Hallberg-Peck Model to estimate the average failure time of the product under normal use.

KEYWORDS: Accelerated Life Test; Polymer Plastic Materials; Hallberg-Peck Model.